Commercial SectorQuality Control

Lidl – Paignton – New Build

Overview

Carré Consultancy was commissioned by Lidl GB to undertake a series of independent quality control inspections of the roofing and cladding systems installed on their new Paignton store and adjoining retail units. The £multi-million development forms part of Lidl’s ongoing UK expansion programme and required a rigorous inspection regime to ensure compliance with manufacturer, statutory, and client standards across multiple envelope systems.

The project included installation of ArcelorMittal Ondatherm 1001TSF PIR insulated roof panels and Pflaum FI wall cladding, providing high-performance, thermally efficient, and aesthetically coordinated finishes consistent with Lidl’s national specification.

Lidl - Paignton - New Build - Quality Control


Key Numbers
& Stats:

Project

New build retail store and adjoining retail units

Client

Lidl Great Britain Ltd / Lidl UK Assets GmbH / TE Beteiligungs GmbH

Main Contractor

Wright Morgan Ltd


Sub-Contractor

SF Roofing & Cladding Services Ltd

Inspection Role

Quality Control (Roofing & Cladding Systems)

Location

King’s Ash Road, Paignton, Devon, TQ3 3XF

Challenge

With concurrent roofing and cladding works progressing through winter months, maintaining installation quality, weather protection, and programme alignment was critical. Early inspections identified isolated issues including over-torqued fixings, minor side-lap and panel damage, misaligned drip trays, and surface staining caused by adverse weather during installation.

Additionally, structural and wind-loading calculations were outstanding during early stages, and the project required diligent coordination between the main contractor, envelope installer, and Lidl’s construction consultant to ensure design conformity and compliance before sign-off.

Solution

Carré Consultancy conducted three detailed inspections across key project milestones, verifying workmanship and installation integrity against manufacturer and client standards. Working collaboratively with the main contractor (Wright Morgan) and specialist installer (SF Roofing & Cladding Services), all identified issues were raised, logged, and monitored through rectification.

Follow-up inspections confirmed the realignment of fixings and drip trays, repair of surface damage, and cleaning and certification of the roof and cladding systems. Technical feedback and photographic evidence were issued to the client and contractor team after each visit, maintaining transparency and ensuring proactive resolution of defects prior to Practical Completion.

Outcome

The roofing and cladding systems were completed to a high standard, on programme and in accordance with Lidl’s national technical requirements. Carré’s structured inspection process safeguarded quality, confirmed compliance with ArcelorMittal specifications, and mitigated post-handover risks.

Through effective communication and collaboration, the project achieved full sign-off without delay, delivering a watertight, thermally efficient, and visually consistent building envelope that met Lidl’s expectations for durability, appearance, and performance.

  • Project Scope

    New build retail store and adjoining retail units.

  • Project Scope

    New build retail store and adjoining retail units.

  • Project Scope

    New build retail store and adjoining retail units.



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