Commercial SectorQuality Control

Lidl – Newbury Park – Former B&Q

Overview

Carré Consultancy was appointed by Lidl to provide independent quality control inspections for roofing and cladding installations as part of the major conversion of a former B&Q store into a new, non-standard Lidl food store. The project involved extensive structural and envelope works including a new mezzanine floor, full roof and wall cladding replacement, and upgraded external features to align with Lidl’s latest technical and design standards.

Lidl - Newbury Park - Former B&Q


Key Numbers
& Stats:

Project

Conversion of former B&Q store into new Lidl food retail unit

Client

Lidl Great Britain Ltd / Lidl UK Assets GmbH

Roofing & Cladding Installer

SJS Sheeting Ltd


Carré Role

Independent Quality Control Consultant

Location

Newbury Park, Ilford IG2 6QG

Main Contractor

Tinnelly Construction Ltd

Challenge

As a non-standard store design, the Newbury Park project required bespoke detailing and extensive pre-construction coordination. Early inspections revealed that critical construction phase information, such as wind load calculations, drainage detailing, and soffit and canopy designs remained outstanding.

In addition, delivery delays to the specified composite roof panels from manufacturer ArcelorMittal risked programme slippage. Variations to the roof panel liner specification also required detailed review to ensure continued compliance with Lidl’s quality and safety expectations.

Solution

Carré’s role was to ensure design integrity, workmanship quality, and technical compliance throughout the construction phase.

  • Conducted three staged QC inspections over the installation period, liaising closely with the contractor, installers, and Lidl’s construction consultant.
  • Reviewed and advised on design variations to the Ondatherm 1001 TF composite roofing system, ensuring any deviations from Lidl’s standard specification did not compromise fire performance, durability, or warranty.
  • Monitored workmanship standards, including torque checks, side-lap engagement, and liner integrity, with re-inspections verifying progressive improvements.
  • Issued clear technical feedback and supplementary reports to enable prompt defect rectification and maintain programme momentum.

Outcome

By February 2024, the roofing and cladding installations were completed to a high standard. Minor water ingress and M&E weathering issues were identified and rectified ahead of handover, with photographic evidence provided for certification.

Carré’s proactive inspection process ensured compliance with Lidl’s exacting quality standards despite the project’s bespoke design and material changes. The finished building achieved Lidl’s operational and safety requirements, supporting timely store opening and demonstrating the value of robust, independent quality assurance on complex retail conversions.

  • Project Scope

    Conversion of former B&Q store into new Lidl food retail unit, Ilford, Essex.

  • Project Scope

    Conversion of former B&Q store into new Lidl food retail unit, Ilford, Essex.

  • Project Scope

    Conversion of former B&Q store into new Lidl food retail unit, Ilford, Essex.



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